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ElringKlinger

Karl Schmauder, Member of the Management Board responsible for OE Sales and the New Business Areas division

What social/economic/technological trends do you think will have the greatest impact on car design in 2018?
Key trends, that will have significant impacts on the OEMs and also suppliers, will be the reduction of emissions and consumption.

Environmentally friendly technologies will significantly gain in importance, social responsibility and sustainability will become key demands when it comes to car design and parts supply. The optimized internal combustion engine will still drive more than 90 percent of all vehicles. Alternative energies as well as alternative propulsion technologies ranging from the niche electrical cars to fuel-cell hybrid propulsion technology will make its inroads.
Low-cost cars and suppliers’ parts specifically designed for this purpose will gain a sizable market share as the demand for individual mobility in emerging markets such as China and India will thrive.

What technologies will be key in 2018?
The combustion engine will be improved further, for example sensor-controlled HCCI Technology. The same is true for transmission technology.
In parallel - as of 2015 - we will see the gradual introduction of fuel cell technology in the propulsion system. We are expecting a reasonable growth of fuel-cell vehicles in-series starting in big cities. Fuel-cell driven cars by 2018 could very well have reached a market share of more than 1 %.
Environmentally friendly technologies will consistently gain share

How will your products and your business sector develop?
Gasketing will become technologically even more demanding. New requirements with respect to alternative and synthetic fuels come on top of increasing injection pressure and ignition pressure levels within newly designed engines.

Emissions reduction and reduction of fuel consumption is also driving the trend towards downsizing of engines. The average number of cylinders should decrease over the years to come. Sealing downsized, turbocharged engines that feature a higher temperature environment as well as increasing ignition pressure is one of the demanding tasks suppliers have to meet. In this context heat shielding technology and the combination of sealing solutions combined with heat shields or sensors will become crucial. We use to call this “Sealing and Shielding + X”.
Another important trend is the substitution of metal by plastic parts in the engine as well as in the transmission area. The reduction of weight directly translates into lower consumption and lower CO2 output. ElringKlinger has been developing light weight plastic modules for engines such as cam covers and oil pans as well as plastic housing modules for transmissions and expects this replacement trend to gain momentum.

Sealing concepts for fuel cells and fuel cell stacks is another interesting development task for the future. Here ElringKlinger has been working on precision-stamped and coated sealing frames which are already utilized in direct methanol fuel cell applications.

Where do you see the big opportunities?
ElringKlinger is focusing on the four core issues in the automotive industry: reduction of emissions, lowering fuel consumption, alternative energies and alternative propulsion technologies.
Our existing business among others features cylinder head gaskets, specialty gaskets for the exhaust tract, light-weight plastic modules, and thermal shielding solutions and a new diesel particulate filter in development is well positioned to contribute to resolving them.

Moreover, the trend to use world engines will benefit us as our world wide production network will be instrumental for acquiring new projects.

The industry drive towards developing fuel-cell technology in the propulsion system will also be helpful as ElringKlinger provides bipolar plates and sealing frames as well as other components for fuel cells. When compared to the combustion engine, value-sold-in will increase substantially in a fuel cell propelled vehicle.

What skills/specialisms will you need from engineers in 2018?
In addition to the comprising skills required already today, by 2018, a broad know-how in electrochemistry and physics will be indispensable and international project management skills will be instrumental.

For companies such as ElringKlinger, that put major efforts in industrializing new components and technologies, also soft skills such as cross-functional team management to join hands in commercializing new product developments are of utmost importance.

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