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Title: Variable compression ratio engine: A future power plant for automobiles - an overview

Author(s): Amjad Shaik, N Shenbaga Vinayaga Moorthi, R Rudramoorthy

Source: Proceedings of the I MECH E Part D Journal of Automobile Engineering

Volume: 221 Number 9 Page: 1159-1168. September 2007

DOI: 10.1243/09544070JAUTO573

Publisher: Professional Engineering Publishing

Abstract: Increasingly stringent emissions and fuel economy standards have long remained a source of challenges for research in automobile engine technology development towards the more thermally efficient and less polluting engine. Spark ignition (SI) engines have lower part-load efficiency when compared with the diesel engines. The greatest opportunity for improving SI engine efficiency is by way of higher compression ratio, variable valve timing, low friction, reducing throttling losses, boosting, and down-sizing. Variable compression ratio (VCR) technology has long been recognized as a method for improving the fuel economy of SI engines. In order to vary the compression ratio, some method of varying the geometric compression ratio through changing the clearance volume is required. There are several ways of doing this; various patents have been filed and designs presented, including modification of the compression ratio by moving the cylinder head, variation of combustion chamber volume using a secondary piston or valve, variation of piston deck height, modification of connecting rod geometry, moving the crankpin within the crankshaft, and moving the crankshaft axis. The potential of these technologies needs to be evaluated by a trade-off between cost and consumption benefit. This paper reviews the geometric approaches and solutions used to achieve VCR, considers the results of prior research, and forecasts what benefits, if any, a VCR would bring to present engine design.

 

 

Title: An automatic gear-shifting strategy for manual transmissions

Author(s): B Mashadi, A Kazemkhani, R Baghaei Lakeh


Source: Proceedings of the I MECH E Part I Journal of Systems and Control Engineering

Volume: 221, No 5 Page: 757-768. August 2007

DOI: 10.1243/09596518JSCE253

Publisher: Professional Engineering Publishing

Abstract: Based on two different criteria, namely the engine working conditions and the driver's intention, the governing parameters in decision making for gear shifting of an automated manual transmission are discussed. The gear-shifting strategy was designed by taking into consideration the effects of these parameters, with the application of a fuzzy control method. The controller structure is formed in two layers. In the first layer, two fuzzy inference modules are used to determine the necessary outputs. In the second layer a fuzzy inference module makes the decision of shifting by upshift, downshift, or maintain commands. The behaviour of the fuzzy controller is examined by making use of ADVISOR software. It is shown that at different driving conditions the controllers make correct decisions for gear shifting accounting for the dynamic requirements of the vehicle. It is also shown that the controller based on both the engine state and the driver's intention eliminates unnecessary shiftings that are present when the intention is overlooked. A microtrip is designed in which a required speed in the form of a step function is demanded for the vehicle on level or sloping roads. Both strategies for the vehicle to reach the maximum speed starting from rest allow the gear shift to be made consecutively. Considerable differences are observed between the two strategies in the deceleration phase. The engine-state strategy is less sensitive to downshift, taking even unnecessary upshift decisions. The state intention strategy, however, interprets the driver's intention correctly for decreasing speed and utilizes engine brake torque to reduce the vehicle speed in a shorter time.

 

 

Title: A multi-physics multi-scale approach in engine design analysis

Author(s): M S M Perera, S Theodossiades, H Rahnejat

Source: Proceedings of the I MECH E Part K Journal of Multibody Dynamics

Volume: 221 Number 3 Page: 335-348. July 2007

DOI: DOI 10.1243/14644193JMBD78

Publisher: Professional Engineering Publishing

Abstract: Vibration behaviour of an internal combustion engine depends on rigid body inertial dynamics, structural modal characteristics of its elastic members, tribological behaviour of loadbearing contacts, and piston-cylinder interactions. Therefore, it is essential to use a multi-physics approach that addresses all these physical properties in a single integrative model as presented in this paper. This approach can be regarded as holistic and a good aid for detailed design. Particular attention is paid to the critical elements in the system, such as load-bearing conjunctions (crankshaft main bearings) and piston-cylinder wall interactions. Another important feature is the integrated analysis across the physics of motion from microscale fluid film formation to submillimetre structural deformations and onto large displacements of inertial members. In order to succeed in predictions within sensible industrial time scales, analytical methods have been used as far as possible rather than numerical approaches. Model predictions show good agreement with fired engine test data.

 

 

Title: Fault detection in internal combustion engines using fuzzy logic

Author(s): M B Çelik, R Bayir

Source: Proceedings of the I MECH E Part D Journal of Automobile Engineering

Volume: 221 Page: 579-587. May 2007

DOI: 10.1243/09544070JAUTO366

Publisher: Professional Engineering Publishing

Abstract: In this study, a complementary fuzzy-logic-based fault diagnosis system was developed to diagnose the faults of an internal combustion engine (ICE) and the system incorporated with an engine test stand. The input variables of the fuzzy logic classifier were acquired via a data acquisition card and RS-232 port. The rule base of this system was developed by considering the theoretical knowledge, the expert knowledge, and the experiment results. The accuracy of the fuzzy logic classifier was tested by experimental studies which were performed under different fault conditions. Using the developed fault diagnosis system, ten general faults which were observed in the internal combustion engine were successfully diagnosed in real time. With these characteristics, the system could easily be used for fault diagnosis in test laboratories and in service workshops.

 

 

Title: An ultrasonic sound speed sensor for measuring exhaust gas recirculation levels

Author(s): J S Olfert, M D Checkel


Source: Proceedings of the Institution of Mechanical Engineers, Part D: Journal of Automobile Engineering

Volume: 221 No 2 Page: 181-189; February 2007

DOI: DOI 10.1243/09544070JAUTO194

Publisher:
Professional Engineering Publishing

Abstract: Exhaust gas recirculation (EGR) has been used for years to improve the performance of internal combustion engines. This paper shows that acoustic methods can be used to measure EGR. Theory is presented which shows that measurements of the speed of sound can be used to measure the amount of EGR in the intake manifold. In particular, a new method called the discrete acoustic wave and phase detection (DAWPD) method can be used to measure EGR levels with a fast-response time. Experimental results show that a DAWPD sensor can be used to measure EGR levels with adequate accuracy (± 1.3 per cent EGR) at steady state. Transient measurements were not possible owing to engine limitations. The sensor's performance was limited by the ultrasonic transducers used. It is postulated that sensor performance could be improved with smaller and temperature-independent non-resonant transducers.

 

Title: Use of in-cylinder pressure measurement and the response surface method for combustion feedback control in a diesel engine

Author(s): R Reitz, J von der Ehe


Source: Proceedings of the Institution of Mechanical Engineers, Part D: Journal of Automobile Engineering

Volume: 220 No 11 Page: 1657-1666; 2006

DOI: DOI 10.1243/09544070JAUTO30

Publisher:
Professional Engineering Publishing

Abstract: An engine control algorithm was designed and implemented on a heavy-duty diesel engine. The goal was to develop a control system that could adjust split injection parameters to accommodate changes in operating parameters such as fuel and ambient air conditions, and mechanical wear during engine operation. An in-cylinder pressure transducer was chosen for the closed-loop feedback signal to be used in conjunction with the control algorithm. The control algorithm incorporated a version of the response surface method (RSM) to adjust the fuel injection parameters and to locate the optimum settings. Optimizations of double injections at 821 r/min and 25 per cent load and 0, 15, and 30 per cent exhaust gas recirculation (EGR) were first performed using a combination of the genetic algorithm (GA) and the RSM to provide baseline cylinder pressure data and to develop control criteria. These optima were then used to calibrate the control system by providing target values for the RSM control algorithm. Tests were conducted using a heat release estimate to control heat release phasing and magnitude. The control algorithm was able to adjust the timing of the first and second injections, as well as the amount of fuel injected in each pulse to phase combustion properly.

 

Title: An Alternative Fuel for Spark Ignition Engines

Author(s): A Hull, I Golubkov, B Kronberg, T Marandzheva, J van Stam

Source: International Journal of Engine Research

Volume: 7 No 3 Page: 203 - 214; 2006

DOI: DOI 10.1243/14680874JER02504

Publisher:
Professional Engineering Publishing

Abstract: Alternative fuels have been developed for standard spark ignition engines. The fuels, which contain generic bio-components, maintain all the advantages of ethanol, i.e. the ability to increase considerably the octane number of gasoline and to reduce the amount of harmful pollutants in the exhaust emissions of engines operating on such blends. In contrast with ethanol the new fuel components do not increase the vapour pressure of gasoline-ethanol blends, have a better tolerance to water, and do not increase the fuel consumption. The bio-component-based fuels also compare favourably with mineral-sourced octane boosters such as methyl tert-butyl ether. Additionally reformulation of the base gasoline becomes unnecessary.

 

Title: Active valvetrain for homogeneous charge compression ignition

Author(s): N Milovanovic, J G W Turner, S A Kenchington, G Pitcher, D W Blundell

Source: International Journal of Engine Research

Volume: 6 No 4 Page: 377 - 397; 2005

DOI: 10.1243/146808705X30396

Publisher:
Professional Engineering Publishing

Abstract: Homogeneous charge compression ignition (HCCI), also known as controlled autoignition (CAI) or the premixed charge compression ignition (PCCI) engine concept, has the potential to be highly efficient and to produce low NOx, carbon dioxide, and particulate matter emissions. However, it experiences problems with cold start in a gasoline HCCI engine, running at idle and at high loads, which, together with controlling the combustion over the entire speed/load range, limits its practical application. A way to overcome these problems is to operate the engine in 'hybrid mode', where the engine operates in HCCI mode at low, medium, and cruising loads and can switch to or from spark ignition (SI) or diesel (CI) mode for a cold start, idle, and higher loads. Such an engine will have frequent changes in engine load and speeds and therefore frequent transitions between HCCI and SI combustion modes. The valvetrain and engine management system (EMS) have to provide a successful control of HCCI mode and a fast and smooth transition keeping all relevant engine parameters within an acceptable range. Consequently, this leads to high demands on the valvetrain and therefore a need for a very high degree of flexibility. The aim of this paper is to present the potential of a fully variable valvetrain (FVVT) system, the Lotus active valvetrain (AVT), for controlling HCCI combustion and enabling fast and smooth mode transitions in a HCCI/SI engine fuelled with commercially available gasoline (95 RON) and in a HCCI/DI engine fuelled with diesel (50 CN) fuel.

 

Title: An electrostatic trap for control of ultrafine particle emissions from gasoline-engined vehicles

Author(s): L Rubino1; R I Crane2; J S Shrimpton3; C Arcoumanis4

Source: Proceedings of the I MECH E Part D Journal of Automobile Engineering

Volume: 219 Page: 535 - 546. April 2005

DOI: 10.1243/095440705X6668

Publisher:
Professional Engineering Publishing

Abstract: Health concerns over ultrafine (<100 nm) particles in the urban atmosphere have focused attention on measurement and control of particle number as well as mass. Gasoline-engined as well as diesel-engined vehicles are likely to be within the scope of future particulate matter (PM) emission regulations. As a potential option for after-treatment of PM emissions from gasoline engines, the trapping performance of a catalysed wire-cylinder electrostatic trap has been investigated, first in a laboratory rig with simulated PM and then in the exhaust of a direct injection spark ignition engine. In the simulation experiments, the trap achieved capture efficiencies by total particle number exceeding 90 per cent at wire voltages of 7-10 kV, gas temperatures up to 400 °C, and operating durations up to one hour, with no adverse effects from a catalyst coating on the collecting electrode. In the engine tests, at moderate speeds and loads, capture efficiency was 60-85 per cent in the homogeneous combustion mode and 50-60 per cent, of a much larger number of engine-out particles, in the stratified (overall-lean) mode. Gas residence time in the trap appeared to be a major factor in determining efficiency. The electrical power requirement and the effect on engine back-pressure were both minimal.



Title: Research and development of an advanced combustion system for the direct injection diesel engine

Author(s): W H Su1; T J Lin2; H Zhao3; Y Q Pei4

Source: Proceedings of the I MECH E Part D Journal of Automobile Engineering

Volume: 219 Page: 241 - 252. Feb 2005

DOI: 10.1243/095440705X6604

Publisher: Professional Engineering Publishing

Abstract: In order to obtain a simultaneous reduction in both NOx and particulate emissions from a direct injection (DI) diesel engine, an advanced combustion system has been researched and developed in the authors' laboratory. The new combustion system comprises homogeneous charge compression ignition (HCCI) combustion at low load by early and multiple injections, combined HCCI, and lean diffusion burning at medium and higher load conditions by means of a novel combustion chamber design and multiple injections. In this paper, the research and development of the enhanced mixing by means of a raised round object (referred to in this paper as BUMP) and its application to a diesel combustion chamber design is described. Then the experimental results from a DI diesel engine equipped with a multiple injection common rail (CR) fuel injection system and the new combustion chamber design will be presented and discussed.
Engine testing has shown that the BUMP combustion chamber was very effective in reducing both NOx and smoke emissions. HCCI combustion by means of multiple injections leads to extremely low NOx emissions under low load operations. At medium and higher load operation conditions, quasi HCCI combustion combined with the BUMP combustion chamber could significantly reduce NOx emissions without sacrificing particulate emission and fuel consumption.


Title: Review of engine cooling technologies for modern engines

Author(s): H H Pang1; C J Brace2

Source: Proceedings of the I MECH E Part D Journal of Automobile Engineering

Volume: 218 Page: 1209 - 1215. November 2004

DOI: 10.1243/0954407042580110

Publisher: Professional Engineering Publishing

Abstract: The performance of the conventional engine-cooling system has always been constrained by the passive nature of the system and the need to provide the required heat-rejection capability at high-power conditions. This leads to considerable losses in the cooling system at part-load conditions where vehicles operate most of the time. A set of design and operating features from advanced enginecooling systems is reviewed and evaluated for their potential to provide improved engine protection while improving fuel efficiency and emissions output. Although these features demonstrate significant potential to improve engine performance, their full potential is limited by the need to balance between satisfying the engine-cooling requirement under all operating ambient conditions and the system effectiveness, as with any conventional engine-cooling system. The introduction of controllable elements allows limits to be placed on the operating envelope of the cooling system without restricting the benefits offered by adopting these features. The integration of split cooling and precision cooling with controllable elements has been identified as the most promising set of concepts to be adopted in a modern engine-cooling system.