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  Breaking the mould

May 2004

A new line of brakes callipers that promise to offer outstanding performance at very competitive prices have been introduced into the marketplace by TRW Automotive.

Among the new designs is the company’s FBC calliper, which features an innovative pin to pad configuration that not only allows for precise pad loading but also reduces brake noise. Further improving NVH performance is the fully sealed pad guiding system that also leads to a more robust braking system.

The new design offers customers greater brake torque within a given wheel. What’s more, TRW claims the lining area measures up to 25 per cent more than competitive designs, leading to greater durability and an appreciable increase in lining life.

AE has learnt that the FBC calliper has already been selected by at least one major European OEM for two passenger car models beginning production in 2007.

Said Josef Pickenhahn, vice president, brake engineering, TRW Automotive: “Feedback from customers has been very positive so far.

“Those who have tested the new calliper report a confident brake response with superior pedal feel and a number of customers in North America and Europe are evaluating the calliper for new vehicle models.”

The flexibility of the new calliper is such that it can be fitted to vehicles weighing up to 4.5 tons, allowing the system to be easily used across a range of car, SUV, light truck and small commercial vehicles.

The calliper designs makes use of lightweight materials such as aluminium in the calliper housing and the piston to offer weight savings leading to enhanced fuel economy.

TRW has said there are twin piston versions under consideration for applications requiring more stopping power.


 

 




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