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Prodrive claims hydrogen fuel cell control breakthrough

3 April 2008

   

Automotive technology group Prodrive has developed a production-ready ECU specifically for the control of hydrogen fuel cells as part of a programme part-funded by the UK-government backed Technology Strategy Board.

The unit, called PP150, has been developed in conjunction with fuel cell power systems company, Intelligent Energy, as part of a three-year programme to develop fuel cells for real world applications.

The PP150 is being used to control a 50 kW fuel cell system developed by Intelligent Energy. These units use proton exchange membrane technology, making them robust to use in automotive applications.

One of the project’s aims was to ensure that the fuel cell could be started at sub-zero temperatures. To meet these demands, the control electronics went through a number of design iterations. Initial development was carried out using Prodrive’s rapid prototyping ECU, UP200, which has built-in Simulink compatibility. This enabled Intelligent Energy to quickly develop its core algorithms and validate them on real world hardware.

Following this Prodrive developed a prototype ECU known as the DP200 which included bespoke hardware for the fuel cell application but retained sufficient flexibility to support development changes.

Once the hardware design was fixed, Prodrive developed the PP150 which is a bespoke ECU suitable for volume production, with potential for a price around £250 per unit.

 

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