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Automotive Engineer

Electric vehicles: Power draw

Advancing HVAC technology will have a big impact on the range of electric vehicles but suppliers will need to develop reliable systems

James Scoltock in Focus.
  • Published in Focus.

Cabin cooler: Tier One suppliers will need to balance HVAC power draw against vehicle range

The difficulty of getting long ranges from electric vehicles is well highlighted – battery technology isn’t as advanced as either OEMs or customers would like. Even the most efficient vehicles find it difficult to reach more than 200km.

But if the driver then begins using auxiliary systems like the air-conditioning the problem becomes even worse.

Simply flicking the airconditioning button on in a combustion engine vehicle increases fuel consumption by upwards of 5%. But in an electric car it can reduce the range by more than 25% – making them even less practical. People are unlikely to give up a comfort feature such as air-conditioning, so OEMs and Tier One suppliers will have to develop HVAC systems that draw less energy from the powertrain.

Heating up: Electric vehicle HVAC design will need to improve

“Everybody is focusing on improving efficiency, and consumption from the compressor is the basic power grabber,” says Pat Bassett, vicepresident of thermal systems engineering at Denso.

“For electric vehicles there are other components too like the motors and the fans. So engineers are focused on making them more efficient – brushless motors are becoming more popular.” 

Power gauge: Drivers will have to deal with 25% reduction in range if they turn on air con